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Industrial Fume Extraction Systems

Welding Fume Extractor

NAPCEN  ·  Puducherry, India  ·  CPCB / TNPCB Compliant  ·  Serving Chennai, Tamil Nadu & All India

Welding Fume Extractor manufacturer India — NAPCEN portable source capture fume extraction
In Stock
Filter:3-Stage (Pre-filter + HEPA + Carbon)
Arm:Flexible Extraction Arm
Safety:ESD Safe
Compliance:CPCB
Product Overview

Portable 3-stage welding fume extractor with flexible extraction arm for source capture of welding fumes, hexavalent chromium, manganese, and metal oxide particulates. ESD-safe for MIG, TIG, and MMA welding. Manufactured by NAPCEN in Puducherry, India. Serving Chennai, Tamil Nadu & all India. CPCB/TNPCB compliant.

CPCB Compliant
TNPCB Certified
Quote in 2 Hrs
🔧Pan-India AMC

Factory Location

Villianur, Puducherry – 605110, India

Data Sheet

Technical Specifications

Welding Fume Extractor — NAPCEN, Puducherry, India

Filter

3-Stage (Pre-filter + HEPA + Carbon)

Arm

Flexible Extraction Arm

Safety

ESD Safe

Compliance

CPCB

Working Principle

How the Welding Fume Extractor Works

Step-by-step working principle of the Welding Fume Extractor — NAPCEN design

01

Welding generates metallic fumes (iron oxide, manganese, hexavalent chromium) at the arc.

02

The flexible extraction arm is positioned 150–300mm from the welding arc for maximum capture.

03

A motorized blower creates negative pressure drawing fumes into the extraction hood at the arm tip.

04

Captured fumes pass through a pre-filter (G4 class) removing large metallic spatter particles.

05

Fumes then pass through a HEPA filter (H13/H14) capturing fine particles down to 0.3 microns.

06

Activated carbon removes residual toxic gases, ozone, and VOCs from the treated air.

07

Clean filtered air is recirculated to the workshop or ducted outside.

Capabilities

Key Features

  • CPCB & TNPCB compliance guaranteed — emission certificate provided
  • Up to 99.9% pollutant removal efficiency
  • PP-FRP, PVDF, MS, SS304 / SS316 construction options
  • Auto pH dosing & PLC controls for unmanned operation
  • Custom airflow: 500 CFM to 2,00,000 CFM
  • Modular design for easy maintenance and servicing
  • Continuous 24/7 industrial operation capability
  • Integrated mist eliminator & demister pads
  • Corrosion-resistant internals: PP rings, FRP headers
  • Factory-tested with performance certificate
Use Cases

Industrial Applications

MIG / TIG / MMA WeldingAutomotive ManufacturingMetal FabricationShipbuilding

Available Across India

Welding Fume Extractor supply, installation & AMC in Chennai, Coimbatore, Madurai, Trichy, Puducherry, Bengaluru, Hyderabad, Mumbai, Delhi & all India.

Product Range

Welding Fume Extractor — Types & Variants

All configurations of welding fume extractor manufactured by NAPCEN, Puducherry

01

Portable Single-Arm Extractor

Mobile unit on castors for one welding station.

02

Dual-Arm Welding Extractor

Two arms for simultaneous capture at two welding points.

03

Centralized Fume Extraction

Central unit with duct network serving 5–50+ welding stations.

04

On-Torch Fume Extractor

Extraction nozzle integrated directly into the MIG welding torch.

05

Backdraft Canopy Hood

Fixed overhead hood for production welding lines.

06

Robotic Welding Cell Extractor

High-flow extraction for robotic welding enclosures.

Build Options

Materials of Construction

Select the right MOC for your welding fume extractor — process temperature, chemical compatibility, and budget

MaterialBest Use Case
Pre-Filter G4Captures large metallic particles and weld spatter — protects downstream filters.
HEPA H13/H14Removes fine metal oxide fumes down to 0.3 microns at 99.97% efficiency.
Activated CarbonAbsorbs toxic gases (ozone, CO, NO2), VOCs, and welding odors.
PTFE MembraneFor stainless or galvanized welding where hexavalent Cr is generated.
Our Process

Turnkey Installation Process

Complete Welding Fume Extractor installation — Puducherry to pan-India

01
Step 01

Site Survey & Engineering

Our engineers assess your site, measure exhaust volumes, analyse pollutant types, and prepare detailed P&ID drawings.

02
Step 02

Custom Fabrication

Equipment is fabricated at our Puducherry facility using certified PP-FRP, MS, or SS materials — quality-checked throughout.

03
Step 03

Factory Testing & QC

All systems undergo hydrostatic leak testing, blower performance testing, and control panel simulation before dispatch.

04
Step 04

Delivery & Civil Foundation

We coordinate safe delivery and supervise all civil foundation and equipment placement per approved drawing.

05
Step 05

Installation & Ducting

Our certified technicians complete full mechanical installation, duct fabrication, electrical connections, and panel wiring.

06
Step 06

Commissioning & Training

System is commissioned, stack emission testing completed, CPCB certificate issued, and your team is fully trained.

Service Guide

Maintenance Guide

Recommended maintenance schedule for NAPCEN welding fume extractor — ensures CPCB compliance and maximum lifespan

Replace pre-filter every 3–4 weeks depending on welding hours.

Monitor differential pressure — replace HEPA when DP exceeds recommended limit.

Replace activated carbon every 6 months or when odor breakthrough is detected.

Clean extraction arm joints and flex hose monthly to maintain suction.

Check and lubricate blower motor bearings annually.

💡 NAPCEN Annual Maintenance Contract (AMC)

Prevent breakdowns and compliance failures. Scheduled maintenance, spare parts supply, emergency callouts, and CPCB documentation support — pan India.

Call for AMC
Manufacturer Info

Welding Fume Extractor Manufacturer in Puducherry, India

NAPCEN is a leading Welding Fume Extractor manufacturer headquartered in Puducherry (Pondicherry), India. We design, fabricate, and supply welding fume extractor systems to industries across Chennai, Coimbatore, Madurai, Salem, Trichy, Tamil Nadu, Bengaluru, Hyderabad, Mumbai, Delhi, and all of India since 2010.

All NAPCEN welding fume extractor systems are fully CPCB and TNPCB compliant with issued emission test certificates and performance guarantee documents. We maintain a zero-rejection record across 500+ installations.

Available in PP-FRP, PVDF, MS, SS304, and SS316 — standard and fully custom configurations with lead times from 10 business days.

Complete end-to-end service: initial site assessment and engineering design, custom fabrication, installation and commissioning, stack emission testing, and Annual Maintenance Contracts (AMC).

Serving pharma, chemicals, metal foundries, automotive, food processing, textiles, electronics, semiconductor, electroplating, plastic recycling, hospital labs, cement, and fertilizer industries. Exported to UAE, Saudi Arabia, Malaysia, and Sri Lanka.

Compliance

Certifications & Compliance

Every NAPCEN welding fume extractor comes with full compliance documentation

CPCB Compliance

Central Pollution Control Board

TNPCB Compliance

Tamil Nadu Pollution Control Board

ISO 9001:2015

Quality Management Systems

Performance Certificate

Issued for every installation

Stack Emission Test

Third-party accredited testing

CFD Analysis Report

Design validation report

Trust Signals

Why Choose NAPCEN

India's trusted Welding Fume Extractor manufacturer & supplier since 2010

15+ Years Experience

Trusted manufacturer since 2010 — 500+ installations across India.

CPCB / TNPCB Compliant

Zero-rejection record. CFD analysis, emission certificates, performance guarantees.

Complete Turnkey Service

Design → Fabrication → Installation → Commissioning → AMC.

Factory-Direct Pricing

No distributors. Best factory-direct price from Puducherry guaranteed.

Fast Lead Times

Standard: 3–4 weeks. Fast-track: 10 business days. Pan-India delivery.

Performance Guaranteed

Written certificate issued. If norms aren't met, we rectify at zero cost.

Export Experience

Supplying UAE, Saudi Arabia, Malaysia & Sri Lanka.

Eco-Compliant Design

Minimised secondary waste, energy, and water usage.

ISO Certified

ISO-compliant manufacturing with documented quality at every stage.

Sectors

Industries We Serve

Welding Fume Extractor for pharma, chemical, automotive, foundry & more

Pharmaceutical ManufacturingChemical ProcessingMetal FoundriesAutomotive IndustryFood & BeverageTextile MillsElectronics ManufacturingSemiconductor FabricationElectroplatingPlastic ProcessingHospital & Pathology LabsCement PlantsSteel & Metal FabricationFertilizer PlantsPaper & Pulp MillsRubber ManufacturingPrinting & PackagingJewelry ManufacturingWater TreatmentPaint & Coating Industry
Delivery

Welding Fume Extractor Across India

Factory-direct delivery from Puducherry to all major cities

ChennaiCoimbatoreMaduraiSalemTrichyTirunelveliPuducherryVelloreBengaluruHyderabadMumbaiPuneDelhiAhmedabadKolkataKochiVisakhapatnamNagpurSuratJaipurChandigarhBhubaneswar
FAQ

Welding Fume Extractor — Frequently Asked Questions

Common questions about NAPCEN welding fume extractor systems, pricing, and services

For maximum efficiency, the extraction hood should be 150–300mm from the welding arc. At 500mm, capture efficiency drops to ~50%. NAPCEN's flexible arm allows easy positioning at any angle.

MIG/TIG welding of stainless steel generates hexavalent chromium (Cr VI). Galvanized steel welding generates zinc oxide fumes — both human carcinogens. NAPCEN's HEPA + carbon extractors are rated for these hazardous applications.

Yes — NAPCEN extractors with H14 HEPA + carbon are rated for indoor recirculation meeting OSHA/ACGIH TLV requirements. For stainless or galvanized welding, we recommend ducting outside as additional precaution.

Mon–Sat, 9:00 AM – 6:00 PM IST  ·  Quote turnaround within 2 hours

Get Welding Fume Extractor Price & Datasheet

Share your airflow requirement and process details — we'll respond with a detailed quote, technical drawings, and CPCB compliance certificate within 2 hours.

Welding Fume Extractor manufacturer in Puducherry Pondicherry India — NAPCEN

NAPCEN is a leading Welding Fume Extractor manufacturer, supplier, installer, and service provider in Puducherry (Pondicherry), India.Welding Fume Extractor supply to Chennai, Coimbatore, Madurai, Salem, Trichy, Tirunelveli, Tamil Nadu, Bengaluru, Hyderabad, Mumbai, Pune, Delhi, Ahmedabad, Kolkata, Kochi, Visakhapatnam, Nagpur, Surat, Jaipur, all India.Welding Fume Extractor price India. Welding Fume Extractor cost India. Buy Welding Fume Extractor India. CPCB compliant Welding Fume Extractor. TNPCB compliant Welding Fume Extractor.Welding Fume Extractor installation India. Welding Fume Extractor AMC India.welding fume extractor manufacturer India. portable welding fume extractor Chennai. welding fume extraction system India. NAPCEN manufactures: wet scrubbers, packed bed scrubbers, venturi scrubbers, ammonia scrubbers, HCL scrubbers, chlorine scrubbers, dry scrubbers, PP FRP scrubbers, pulse jet dust collectors, cyclone dust collectors, cartridge dust collectors, welding fume extractors, laser fume extractors, downdraft tables, welding downdraft tables, grinding downdraft tables, fume hoods, industrial blowers, heat exchangers, oil mist collectors, grossing stations, FRP lining, industrial ventilation systems — Puducherry, India.